Nappy Rash Balm Manufacturer Australia
Australian nappy rash balm manufacturer. Zinc oxide barrier balms and gentle treatment formats made in Melbourne.
Epilab manufactures nappy rash balms for Australian baby brands. Zinc oxide barrier balms, paw paw and pawpaw style balms, and gentle treatment formats for the dedicated nappy-area category.
All nappy rash balm made in Melbourne. Custom formulation, private label and white label under one roof. This category sits on the boundary between cosmetic and therapeutic. Cosmetic positioning (barrier, skin protection, soothing) is in scope. Therapeutic claims (treats nappy rash) require TGA registration and are outside our scope unless specifically scoped.
What we make
Zinc oxide barrier balms (typical zinc oxide usage 10 to 40 percent for cosmetic positioning), paw paw style balms, gentle barrier creams without zinc, and emollient-led treatment balms. Packaging includes tubes, jars and squeeze bottles.
Three ways to launch a nappy rash balm
Custom formulation
Custom nappy balm is formulated to the target zinc loading (or no zinc), texture, occlusivity and any botanical additions. Six to ten weeks. MOQ starts at 500 units for jars, 3,000 for tubes.
Private label
Private label nappy balm uses our existing formula library. Three to six weeks.
White label
White label nappy balm ready to ship with your label. Two to four weeks.
Minimum order quantities
Jar MOQ starts at 500 units. Tube MOQ starts at 3,000 units. Squeeze-bottle formats start at 500.
Formulation considerations
Nappy rash balm formulation usually centres on zinc oxide loading (provides barrier and white-cast) or alternative barrier ingredients (lanolin, beeswax, dimethicone). Lipid blends provide occlusion. Botanical additions (calendula, chamomile, oat) provide soothing positioning. Preservative system depends on water content (anhydrous balms are easier than emulsions).
Cost transparency
Nappy balm unit cost is driven by zinc loading, packaging and lipid blend. Standard zinc-based barrier balms are mid-range cost. Premium positioned balms with multiple botanicals sit higher.
Where this fits in our baby and kids range
This page covers nappy rash balm specifically. For the full picture of our baby and children’s products manufacturing range, including how this category fits alongside wash, shampoo, lotion, oil, balms and kids skincare, see our baby products manufacturer Australia overview page.
Frequently asked questions
Can you claim “treats nappy rash”?
Therapeutic claims require TGA registration and are outside our scope unless specifically scoped at brief stage. Cosmetic positioning (barrier, protection, soothing) is standard.
What zinc loading is typical?
10 to 40 percent zinc oxide is common for cosmetic positioning. Specific loading depends on target texture and barrier behaviour.
Can you do zinc-free barrier balms?
Yes. Lanolin, beeswax and dimethicone alternatives are available.
Can you make paw paw style balms?
Yes. Paw paw extract is a standard ingredient.
How long is shelf life?
24 to 36 months typical, depending on formulation.
What is the MOQ?
500 units for jars and squeeze bottles. 3,000 for tubes.
Start a nappy rash balm project
Send a brief to info@epilab.com.au with your target volume, positioning, claims and budget. We respond within two business days with a feasibility note covering formula path, MOQ, timeline and indicative cost.
Let's create something exceptional together.
Email us with your category, target volume, and timeline. We respond to every enquiry within one business day.